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Process Standards and Practical Applications in the Development of Organic New Material Products

2025-11-18

        1、 Core Definition and R&D Positioning of Organic New Materials

        Organic new materials refer to new materials that use organic compounds as the core substrate, and possess structural characteristics or functional performance that traditional materials do not have through chemical synthesis, modification optimization, or composite compatibility technologies. The core of their research and development is to focus on the performance requirements of specific application scenarios, and to achieve innovation in material structure and function under the premise of environmental compliance, safety, and controllability. Product development and production must comply with industry standards such as the "Management Measures for New Material Identification" and the "Guidelines for Environmental Risk Assessment of Organic Chemicals" (HJ 153-2020). Materials involved in scenarios such as food contact and medical applications must also meet corresponding special safety standards.

        The R&D positioning focuses on three core directions: firstly, to replace traditional high polluting and high-energy consuming materials and adapt to the needs of green and low-carbon development; The second is to fill the functional gaps in specific fields and meet the performance demands of industries such as precision manufacturing and new energy; The third is to optimize the cost and lifecycle of material usage, achieving a balance between economy and environmental friendliness.

        2、 The core process of organic new material product research and development

        The research and development of organic new materials follows a scientifically rigorous process specification, and each link must be verified through experiments and compliance testing to ensure the feasibility and safety of the research and development results

        Requirement analysis and direction establishment: Based on market application scenarios (such as new energy, medical, packaging, etc.), clarify the core properties that materials need to possess (such as high temperature resistance, corrosion resistance, biocompatibility, degradability, etc.), and combine industry development trends and policy guidance to determine research and development directions and technical indicators;

        Formula design and laboratory research and development: Preliminary formulas are formulated through molecular structure design, substrate screening, and additive compatibility. The material structure is analyzed using detection equipment such as infrared spectroscopy and nuclear magnetic resonance. Key indicators such as mechanical properties, thermal stability, and chemical stability of the materials are tested through small-scale experiments, and the formula ratio is gradually optimized;

        Pilot scale up and process optimization: Transfer mature laboratory formulas into the pilot production line, simulate industrial production conditions, optimize process parameters such as reaction temperature, pressure, and stirring rate, solve uniformity and stability problems in the production process, and test the performance consistency of pilot products to form a standardized production process plan;

        Compliance testing and performance verification: Entrust qualified third-party testing institutions to conduct systematic testing based on relevant national or industry standards, including environmental indicators (such as VOC emissions, heavy metal content), safety indicators (such as biological toxicity, irritability), and performance indicators (such as service life, environmental adaptability). Only after passing the testing can we enter the industrialization stage;

        Industrial application and iterative optimization: Conduct small-scale trials in target application scenarios, collect actual usage data, iteratively adjust formulas and processes based on exposed performance shortcomings or usage issues, and gradually achieve large-scale production and market-oriented applications.

        3、 The main research and development types and application scenarios of organic new materials

        The research and development types of organic new materials are classified around application requirements, and the research and development directions and application scenarios of various materials have clear industry practice basis:

        Biobased organic new materials: based on biomass resources such as starch, cellulose, and vegetable oil, prepared through fermentation, polymerization, and other technologies. Common products include bio based plastics, bio based fibers, bio based adhesives, etc., suitable for packaging materials, textile fabrics, automotive interiors, and other scenarios, meeting the requirements of resource recycling;

        Organic polymer composite material: through the composite modification of organic polymer substrate and filler (such as carbon fiber, glass fiber, nano powder), the mechanical strength, heat resistance or conductivity of the material can be improved, which is suitable for aerospace parts, new energy battery shells, electronic equipment shells and other scenes with high requirements for material performance;

        Degradable organic new materials: Through molecular design or the addition of degradation aids, materials can be decomposed into harmless substances by microorganisms in natural environments such as soil and seawater. Common types include polylactic acid (PLA), polybutylene adipate (PBS), etc., which are suitable for disposable tableware, food packaging, agricultural film and other scenarios to alleviate white pollution problems;

        Functional organic new materials: Developed for specific functional requirements, such as organic materials with antibacterial, flame-retardant, conductive, and adsorption properties, suitable for medical consumables (antibacterial dressings), building materials (flame-retardant coatings), electronic components (conductive films), environmental governance (adsorption materials), and other scenarios.

        4、 Key specifications and safety requirements during the research and development process

        The research and development of organic new materials must strictly follow environmental and safety related regulations to ensure compliance and controllability throughout the entire research and development process

        Environmental compliance requirements: During the research and development process, it is necessary to control the use and emission of chemical reagents, select low toxicity and low pollution raw materials and additives, and avoid the use of harmful substances prohibited by the state; Experimental wastewater, exhaust gas, and waste residue must be treated according to regulations and comply with requirements such as the "Comprehensive Wastewater Discharge Standard" (GB 8978-1996) and the "Comprehensive Air Pollutant Discharge Standard" (GB 16297-1996);

        Safety operation regulations: During the laboratory research and development phase, a hazardous chemical management system must be established, and operators must wear protective equipment. Reaction equipment and testing instruments must be used in a standardized manner to prevent safety accidents such as fires, explosions, or chemical burns; During the pilot and industrialization stages, it is necessary to establish a safety production process and equip emergency protective facilities;

        Product safety standards: Terminal products must meet the safety requirements of their application scenarios. For example, organic materials used in food contact must comply with the "Plastic Materials and Products for Food Contact" (GB 4806.7-2016), and organic materials used in medical applications must comply with the "Biological Evaluation of Medical Devices" (GB/T 16886 series standards) to ensure that they do not pose a threat to human health or the environment during use;

        Intellectual property protection: During the research and development process, it is necessary to apply for patents in a timely manner to protect core innovations such as formulas, processes, and structures, avoid intellectual property disputes, and respect existing patent achievements of others. Unauthorized infringement and use are not allowed.

        5、 Industry Development Status and R&D Trends

        The current organic new materials industry is showing a development trend of high research and development enthusiasm and wide application scope. The research and development trend focuses on three core directions:

        Green R&D: Guided by the goal of "peak carbon emissions and carbon neutrality", more R&D resources are invested in low-carbon and environmentally friendly types such as bio based materials and biodegradable materials, reducing dependence on fossil fuels and minimizing environmental impact throughout the entire lifecycle;

        Functional compounding: Single functional materials are no longer sufficient to meet diverse application needs, and research and development has shifted towards "multifunctional integration", such as textile materials that combine flame retardant and antibacterial properties, and electronic packaging materials that have high thermal conductivity and aging resistance, to enhance the comprehensive application value of materials;

        Industry university research collaboration: The research and development of organic new materials involves multiple disciplines such as chemistry, materials, and engineering. The research and development resources of a single enterprise or institution are limited, and industry university research collaboration has become the mainstream model. By combining the technical support of universities and research institutes with the industrialization capabilities of enterprises, the transformation of research and development results can be accelerated;

        Standardization system improvement: With the development of the industry, relevant national standards and industry standards continue to be revised and supplemented, further clarifying requirements for material classification, performance indicators, testing methods, etc., providing unified norms for research and application, and promoting the standardized development of the industry.

        At the same time, industry research and development also faces many practical challenges, such as the core technology of some key materials still relying on imports, the difficulty of cost control in large-scale production, and the need to improve the performance stability of some materials. These issues have become the core direction for subsequent research and development.